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147 EV recalls: only 20 were fixed without a workshop visit

EV Model Compare

An electric crossover raised on a workshop lift

Across 14 electric cars and 147 recall campaigns on the US NHTSA record, only 20 could be fixed without taking the car anywhere — and 17 of those 20 were Teslas. Every other manufacturer here fixed 3 of 104 campaigns remotely. The recall count on a spec sheet tells you almost nothing; whether you have to give up a morning tells you a great deal.

The number everyone quotes is the wrong number

A recall is a manufacturer and a regulator finding a fault and committing to fix it. Counting them rewards the cars nobody looked at closely and punishes the ones sold in volume for longest — the Tesla Model Y Long Range AWD leads this table with 26 campaigns, and it is also one of the highest-volume electric cars in the United States. Read the count as a measure of scrutiny and time on sale, not of quality.

What does vary meaningfully is the remedy. 14 per cent of the campaigns here are software fixes delivered over the air; the other 86 per cent need an appointment. That difference is a design decision made years before the fault appeared, and it is the part of a recall you actually experience.

Recall campaigns per model, split by whether the fix needs a dealer visit Stacked bars for 14 models. Teal is fixed remotely by software update, orange needs a workshop. 147 entries in total, of which 20 are remote and 17 of those 20 are Teslas. Recall campaigns per model, 2023-2026 model years Teal: fixed over the air. Orange: needs a workshop visit. Tesla Model Y Long Range AWD9 remote, 17 in person Tesla Model 3 Long Range AWD8 remote, 9 in person Volkswagen ID.4 Pro15 in person Hyundai Ioniq 5 84 kWh RWD1 remote, 13 in person Porsche Taycan (rear-wheel drive)14 in person Rivian R1T Dual Motor, Large pack1 remote, 11 in person Kia EV9 99.8 kWh AWD1 remote, 9 in person BMW i4 eDrive409 in person Ford Mustang Mach-E Extended Range RWD9 in person Hyundai Ioniq 6 Long Range RWD6 in person Kia EV6 84 kWh RWD4 in person Nissan Ariya e-4ORCE 87 kWh4 in person Toyota bZ4X AWD 73.1 kWh4 in person Volvo EX30 Single Motor Extended Range3 in person
US NHTSA campaigns covering 2023-2026 model years, read 2026-09-08. A campaign that covers two models here is counted once against each.

Every model, and what each recall costs you in time

Campaigns covering 2023 to 2026 model years, read from NHTSA on 2026-09-08. Where one campaign covers two cars in this table — several Hyundai and Kia battery campaigns do — it is counted once against each, so the rows add to 147 against 128 distinct campaign numbers.

NHTSA recall campaigns per model: total, fixed over the air, needing a workshop visit, battery or propulsion related, and carrying a park-outside or do-not-drive warning.
CarCampaignsFixed remotelyWorkshop visitBattery or drivePark warning
Tesla Model Y Long Range AWD269172—
Tesla Model 3 Long Range AWD17892—
Volkswagen ID.4 Pro15—1544
Hyundai Ioniq 5 84 kWh RWD1411332
Porsche Taycan (rear-wheel drive)14—146—
Rivian R1T Dual Motor, Large pack121111—
Kia EV9 99.8 kWh AWD101921
BMW i4 eDrive409—96—
Ford Mustang Mach-E Extended Range RWD9—9——
Hyundai Ioniq 6 Long Range RWD6—61—
Kia EV6 84 kWh RWD4—411
Nissan Ariya e-4ORCE 87 kWh4—43—
Toyota bZ4X AWD 73.1 kWh4—4—1
Volvo EX30 Single Motor Extended Range3—321
All 14 models147201273310

The spread is wide at both ends: Volvo EX30 Single Motor Extended Range carries 3, the Tesla Model Y Long Range AWD 26. But the Volvo EX30 Single Motor Extended Range has been on sale for a fraction of the time, which is most of the explanation, and none of its campaigns could be resolved remotely.

The 10 that mean something more

NHTSA marks a small number of campaigns with an instruction rather than a remedy: park the car outside and away from buildings, or in the most serious cases stop driving it. 7 of the 10 here are traction-battery fire risks, and they are the entries worth reading in full — the rest of a recall list is paperwork by comparison.

Recall campaigns carrying a park-outside or do-not-drive warning from NHTSA, with the campaign number and the stated consequence.
CarCampaignWarningComponentNHTSA’s stated consequence
Hyundai Ioniq 5 84 kWh RWD26V432000Park outsideElectrical System / Propulsion System / Traction BatteryA fire increases the risk of injury.
Kia EV6 84 kWh RWD26V431000Park outsideElectrical System / Propulsion System / Traction BatteryA fire increases the risk of injury.
Kia EV9 99.8 kWh AWD26V431000Park outsideElectrical System / Propulsion System / Traction BatteryA fire increases the risk of injury.
Volkswagen ID.4 Pro26V028000Park outsideElectrical System / Propulsion System / Traction BatteryA vehicle fire while parked or driving can increase the risk of injury.
Volvo EX30 Single Motor Extended Range26V001000Park outsideElectrical System / Propulsion System / Traction BatteryA high-voltage battery that overheats increases the risk of a fire.
Volkswagen ID.4 Pro25V836000Park outsideElectrical System / Propulsion System / Traction BatteryA vehicle fire while parked or driving can increase the risk of injury.
Volkswagen ID.4 Pro25V835000Do not driveWheels / Lugs/Nuts/Bolts/StudsIncorrect wheel bolts can allow a wheel to detach from the vehicle, increasing the risk of a crash.
Hyundai Ioniq 5 84 kWh RWD25V482000Park outsideElectrical System / Propulsion System / Traction BatteryAn electrical short in the high voltage battery system increases the risk of a fire.
Volkswagen ID.4 Pro22V956000Park outsideElectrical System / 12V/24V/48V Battery / CablesA short circuit may cause a loss of drive power, increasing the risk of a crash. A short circuit also increases the risk of a vehicle fire.
Toyota bZ4X AWD 73.1 kWh22V444000Do not driveWheels / HubA wheel detaching from a moving vehicle can result in a loss of vehicle control, increasing the risk of a crash.

Two of those campaign numbers appear twice because Hyundai and Kia share a battery platform, so one investigation covers cars from both brands. This is also why battery recalls tend to arrive in clusters across an alliance rather than one model at a time — the chemistry and the cell supplier are shared long before the badge is fitted. The chemistry itself is covered in how EV battery types differ.

Look up your own car

Every campaign on record for each model, with NHTSA’s own description of the consequence, and a filter for the distinction that matters.

Look up a car

Campaign numbers link to NHTSA. A recall is only a risk until its remedy has been applied, and whether yours has been is a per-vehicle question — check the VIN at nhtsa.gov/recalls.

What this list does not tell you

Whether your specific car is affected, and whether the fix has already been done. A recall campaign covers a production range, not every car of that model, and most are remedied long before a used buyer ever sees them. The only authoritative answer is a VIN lookup at nhtsa.gov/recalls, which is free and takes a minute.

It also covers the United States only. The same car sold in Europe is recalled through national authorities and the RAPEX system, with different campaign numbers and sometimes a different scope, so a clean US record is not a clean record everywhere.

Frequently asked questions

Do electric cars get recalled more than petrol cars?

This table cannot answer that — it contains only electric cars. What it does show is that the composition differs: 22 per cent of these campaigns concern the battery or the drive system, categories that do not exist on a petrol car, while 14 per cent were fixed by a software update, which until recently was not possible on any car.

Which electric car has the fewest recalls?

Of the 14 here, the Volvo EX30 Single Motor Extended Range with 3. That figure is heavily shaped by how recently it went on sale, so it is a weak signal on its own — a car with two years on the market and few recalls has been tested by fewer owners, not necessarily built better.

What does “park outside” mean on a recall?

That the fault can cause a fire while the car is parked and switched off, so NHTSA advises keeping it away from structures until the remedy is applied. 7 of the 10 such campaigns here involve the traction battery. It is the strongest signal in the recall system short of a do-not-drive order.

Can a recall be fixed over the air?

Sometimes. 20 of the 147 campaigns here were, and 17 of those were on a Tesla — the rest of the industry managed 3 between them. Anything mechanical, and anything requiring a part to be replaced, still needs a workshop.

Does a recall affect the car’s value?

An open, unremedied recall does; a completed one generally does not, because it means a known fault has been fixed at the manufacturer’s expense. This is why the VIN check matters more than the campaign count when buying used.

Sources

Recall campaigns: US National Highway Traffic Safety Administration, retrieved through its public recalls-by-vehicle service on 2026-09-08 for 2023-2026 model years. The over-the-air, park-outside and do-not-drive flags, the component classification and the consequence text are NHTSA’s own; the grouping by car and the counts are ours. Vehicle names and links are the model pages on this site, each with its own sourced specifications.


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